The aerospace industry requires highly reliable wiring to ensure safe, dependable equipment operation in mission-critical applications. Due to the demanding nature of aerospace environments, wiring must be specifically designed to withstand extreme conditions, such as excessive vibrations, high pressures, wear, abrasion, temperature fluctuations, and more.
At International Wire, we have decades of experience in wire and cable manufacturing for numerous industries, including aerospace. We work with a wide range of quality wire materials and have the necessary expertise to meet even the most stringent aerospace requirements. Learn more about our aerospace wire solutions and the materials we work with below.
Wires for the Aerospace Market
Wiring plays a critical role in various aerospace electrical systems. To ensure the reliable operation of these systems, wires must be able to tolerate continuous exposure to harsh conditions and high temperatures without failure. International Wire understands the challenges faced by the aerospace industry and can provide high-performance wiring solutions for the following applications:
- In-flight entertainment wiring systems
- Cabin management wiring systems
- Conductors for airframe wiring
- Harsh-environment engine wire and harnesses
- And more!
In addition to complying with industry standards, our aerospace wires are manufactured to meet stringent strength, temperature, and safety requirements. As a leading U.S. manufacturer of quality wire products, you can trust International Wire to deliver innovative, adaptable wiring solutions to support the ever-evolving aerospace market.
Types of Wires Used in the Aerospace Market
The choice of wire materials in aerospace applications influences the overall reliability and performance of a product or system. At International Wire, we work with a diverse range of wire materials tailored to your specific needs. Here are some of the most common aerospace wire materials we offer:
- Copper and Copper Alloy Wire: Copper and copper alloy wire is popular throughout the aerospace industry due to its high conductivity, corrosion resistance, non-magnetic properties, and malleability. It is commonly used in aircraft electronic systems, such as communication, navigation, and flight controls. Copper and copper alloy wire can also be plated with various materials to enhance its properties. For example, nickel-plated copper wire offers improved strength and heat resistance, whereas silver-plated copper wire provides exceptional conductivity for applications requiring high signal quality.
- Aluminum Wire: Aluminum wire is a cost-effective alternative to copper wire that offers a great strength-to-weight ratio and corrosion resistance. Aluminum conductor is Ideal for weight-sensitive components like power distribution systems and wiring in aircraft fuselages. It is commonly used in power transmission systems to reduce the overall weight of aircraft, contributing to improved fuel efficiency.
- Stainless Steel Braided Wire: Stainless steel wire braids are used as shielding for cables, ground straps, protective coverings in high-vibration or harsh environments within aerospace systems and numerous other aerospace applications because of good corrosion resistance, durability, and strength.
In aerospace applications, selecting the appropriate type of wire is crucial for ensuring safety, efficiency, and performance. Copper and copper alloy wires are preferred for their unmatched conductivity and versatility, while aluminum conductors help optimize weight without compromising functionality. Stainless steel wire braids provide robust mechanical protection and EMI shielding, ensuring reliability in demanding environments.
Choose Aerospace Wiring From International Wire
Wiring is crucial in numerous aerospace systems and products. The expert team at International Wire can design and manufacture superior wire products using quality materials, such as copper, stainless steel, and aluminum. Whether you require bare, nickel-plated, or silver-plated options, you can trust International Wire to deliver safe, reliable wiring solutions for your mission-critical aerospace applications.
For more information about our aerospace wiring capabilities, contact International Wire today.
